Read how forward thinking companies are democratizing simulation by putting simulation in the hands of non-experts

Impeller Design & Optimization for Additive Manufacturing

Wärtsilä’s engineers redesigned the centrifugal pump impeller for additive manufacturing. Not only was the optimized turbomachinery component 44% lighter, but it was generated using an automated design process, enabling customization.

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Brainchild Engineering Innovates Faster with Simulation

Cloud-native CAD and CAE allow Brainchild engineers to work remotely very effectively, as they have deployed a hybrid approach of local versus global engineering talent. The results were 20 virtual prototype design iterations and 100x or more ROI realized.

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KPF Develops Rhino App for Early-Stage Design Using SimScale

This case study examines Environmental Design and Sustainability at KPF. The company developed a microclimate app in less than 3 months and deployed it to over 100 architects globally.

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Fully-coupled Fluid Dynamics Engine Simulation of a Gas Turbine

One of the main challenges in designing an engine is the complexity in terms of geometrical details and of interaction effects between the components which must be modelled with accuracy and acceptable computation time.

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Nuclear energy startup accelerates reactor design with Coreform Cubit

Radiant uses Coreform Cubit as a critical part of its process to design a safe, portable nuclear microreactor

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Carollo upgrades to Coreform Cubit for CFD meshing of water treatment facilities

Carollo selects Coreform Cubit for computational fluid dynamics (CFD) meshing to replace the venerable GAMBIT software

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Research group relies on Coreform Cubit to generate high-quality models for numerical simulations

Coreform Cubit is used by the chair of the Theoretical Electrical Engineering at the Helmut Schmidt University Hamburg to generate parametrizable meshes for numerical simulations of various problems

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Leading structural digital twin company Akselos relies on Coreform Cubit to efficiently mesh complex models

To mesh assemblies of thousands of components for highly accurate simulations, Akselos uses the scripting power of Coreform Cubit

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Engineering instructor teaches multiphysics simulation using Coreform Cubit

A postdoctoral instructor at Austria’s TU Graz tried all the most widely used meshing software options for students. He chose Coreform Cubit for its ease-of-use and powerful feature-set

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Using CFD to Increase Renewable Energy Efficiency 20%

Learn how Hexagon’s solution portfolio is used to improve renewable energy technology.

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Validation Case: NAFEMS LE11 “Solid cylinder/taper/sphere-temperature” benchmark

This thermomechanical simulation consists of a quarter of a solid cylindrical object with an imposed temperature field. The predicted stress due to thermomechanical expansion from the simulation results is compared against the reference solution given by the NAFEMS benchmark book.

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Validation Case: Static Analysis of a W-Beam Under Remote Force

This simulation consists of a steel W-beam with a remote force applied at an offset from one end face and the other end face is fully fixed. The predicted deflection at the free end of the beam from the simulation results is compared against the reference solution given by Roark’s Formulas for Stress and Strain.

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Coreform IGA makes flat flex cable simulation possible

Understanding the mechanical and thermal response of flat flex cables is important in applications where these cables perform vital functions.

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Generic Missile Aerothermal Project

A semi-coupled aerothermal analysis of a generic missile geometry was performed with RavenCFD and Velodyne: Heat Transfer Solver.

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Samsung Amps Up Loudspeaker Designs with Simulation

Allan Devantier, head of acoustics at Samsung Research America, built the Samsung Audio Lab in California from the ground up. He assembled a team of engineers specializing in transducers, digital sound processing (DSP), acoustics, programming, and more — but there was still a missing piece to the puzzle…

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Ansys and Rolls-Royce Streamline Eco Design Phase for Aerospace

With eighty percent of product life costs locked in at the concept design phase its critical to integrate eco design processes during this phase. This ensures the embodied energy and CO₂ associated with materials and their manufacturing are identified and optimized.

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Fan Noise Simulation Using HELYX

Automotive cooling fans are one of the major noise sources within a vehicle and can generate 85dBA at certain frequencies. With the average American spending 8.5 hours driving per week, reducing fan noise is a key target for automotive manufacturers.

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Leveraging Simulation to Accelerate the Development Cycle of Withings® Medical Devices

This article demonstrates how design-to-prototype cycles were reduced from weeks to days by leveraging the power of the cloud for simulation.

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Simulating Radiation Heat Transfer

This article explores a case study on thermal radiation and an overview of radiation effects that should be included in engineering simulation studies.

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Success in Simulation – Tufts University

Tufts University students entered the session with no prior OnScale Solve experience. By the end of the next hour, they had imported, meshed, restrained, and ran studies on their own Onshape models they had built in a previous hackathon design project: a full CAD playground.

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Seed Terminator Grows from Startup to Production with 3DEXPERIENCE Works

Designers and engineers at Seed Terminator can easily work together to quickly produce product designs in SOLIDWORKS when connected to the 3DEXPERIENCE platform.

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The digital twin as an idea machine

What began as a project to aid virtual commissioning now brings benefits in many areas of development and design. In cooperation with Siemens, Neuenhauser Maschinenbau GmbH developed a digital twin for several use cases and now benefits from comprehensive options for simulation, verification, and modeling.

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Success model Simulation: Simulation first – more efficient automation later

For blue automation GmbH, simulation and virtual commissioning have been opening doors in talking to customers for quite some time. Because the digital approach minimizes risks and can reduce actual commissioning time by more than half.

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VCollab Streamlines Simulation Results Processing and Produces Better Simulation Insights to Improve Designs

Simulation experts at GKN Automotive in the US and Mexico use VCollab to share simulation results with design engineers and other internal and external customers. This case study describes improvements to the quality of simulation results shared with stakeholders, along with efficiency gains for simulation analysts and end-users, achieved by using VCollab.

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With Rimac, The Fastest Electric Hypercars Finally Reach the Cloud

Rimac Technology engineers were running more and more simulations with an aging, on-premises high performance computing (HPC) cluster. While compute power continued to fall short, the demand for resources continued to grow exponentially.

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Chip-Package Interaction stress modeling time reduction using ANSA

An efficient automated process for modeling bump cells,
and for creating a global simulation model.

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Rimac Technology gains scale and speed with Azure HPC and AMD

Initially, Rimac developed its own internal HPC cluster to provide the computing resources and storage it needed to innovate and iterate its products. However, as Rimac grew, it required greater scale and more powerful computing. Migrating workloads from its internal cluster to the cloud offered the prospect of improving simulations and models, adding greater complexity to those models, and doing it all faster.

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Diabatix and Formula Student team Delft: an international, cross-border alliance

Diabatix puts its mix of AI processes and human creativity in service of the ambitious FS Team Delft: The Formula Student team at the University of Delft, the Netherlands.

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Lightning Simulation: Susceptibility Matches Field Results

European aerospace pioneer Airbus recently used Ansys EMA3D and MHARNESS to simulate lightning susceptibility for a hybrid cockpit design made partially of metal, carbon fiber composite, and copper foil. The simulation was part of a research and technology project focused on developing the aircraft of the future: an ultra-green and highly cost-efficient air-transport system.

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Toyota Simulates from Land to Air and Back Again

Toyota Motor Corp. has been working with Ansys on fluid analysis using Ansys LS-DYNA to measure aerodynamic forces generated when a vehicle is in motion and how it affects vehicle stability.

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Forklift Dynamics at Toyota

Forklifts are designed to lift and transport loads of considerable entity. In the development process of a vehicle, it’s necessary to consider different types of loads, both static and dynamic. Dynamic loads occur when the vehicle crosses an obstacle, when braking suddenly or in emergency conditions. In all these cases, the inertial effects greatly amplify the internal forces affecting the bearing structures.

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LINK IO of LINK Arkitektur integrate microclimate studies in-house

The project in question is a new master plan and housing project in Dolvik, in the municipality of Bergen, close to a fjord. The location close to a fjord on the west coast of Norway gives rise to a need for detailed microclimate analysis.

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Silent-Aire cuts their product development and testing time and cost by half

This case study is based on a live research project to develop and test a novel HVAC unit’s mixing performance under various airflow and temperature conditions applied to the model.

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AI/ML based trimmed body NTF & global modes prediction & optimization using ODYSSEE CAE

ODYSSEE CAE helps Satven reduce the time required for trimmed body NVH simulations and optimization from multiple days to a few minutes

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CUPRA optimizes vehicle component design and manufacturing with PTC Creo

Thanks to PTC’s CAD and PLM software, CUPRA has managed to optimize the design and manufacture of their vehicle components, achieving high performance that continues to leave a mark on the racing circuits.

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Lockheed Martin Space utilizes integrated Model-Based Systems Engineering (MBSE) to simulate the mission trajectory of the OSIRIS-REx spacecraft

Lockheed Martin Space utilizes integrated Model-Based Systems Engineering (MBSE) to simulate the mission trajectory of the OSIRIS-REx spacecraft.

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Integration of Systems Models and Analytical Models Provides Order of Magnitude Time Savings

The National Aeronautics and Space Administration’s (NASA’s) Jet Propulsion Laboratory (JPL) is streamlining the space mission engineering process.

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Northrop Grumman Phased Array Antenna

Northrop Grumman Corporation applied Model-Based Systems Engineering (MBSE) and Multidisciplinary Analysis and Optimization (MDAO) to the development of Phased Array Antenna Models to Improve Design Time and Quality

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Hyundai Motor India Engineering: The HMIE chassis automation tool

Weld realization can be a complex process with more than one base sheets, with improper orientation or distance from feature lines, and requiring different calculation methods for root generation, height, and width. These issues are successfully addressed through the chassis automation tool involving algorithms developed by BETA CAE Systems.

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Perkins&Will Simulate Microclimates With SimScale to Inform Critical Design Decisions

One of many design challenges the urban design and masterplanning team worked on included a new district-scale educational and research masterplan in the Middle East. This new project had several climate and environmental aspects that needed fast and accurate simulations of the microclimate to inform critical design decisions.

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Using Multi-Physics Simulation to Unblock the Suez Canal

When the water level finally reached 14 m above the hull, the Ever Given came free! That is how we used multi-physics simulation to unblock the Suez Canal!

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Asensus Surgical simulates with OnScale Solve

When it comes to laparoscopy in the operating room, there’s no room for inefficiencies, variability, and workforce challenges. Laparoscopy refers to the surgical procedure of accessing the abdomen and pelvis with minimally invasive incisions in the skin. These methods lead to a shorter hospital stay, faster recovery time, and less pain, bleeding, and scarring, and Asensus makes this process more efficient.

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DEHN: Lightning strikes the cloud

Thanks to the HPC environment in Azure CycleCloud, we’re in a position to draft cluster configurations that perfectly match our needs in next to no time.

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Efficient analysis of landing gear in UAV with MSC Nastran nonlinear FEA

General Aeronautics used MSC Nastran to produce faster and accurate analysis for landing gear design using a hybrid non-linear static approach

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Predictive Maintenance: A Hold Out from the AI Revolution, SOLVED!

This paper showcases the development of a fast running and highly predictive fatigue failure surrogate model based on data obtained from simulation runs of a complex mechanical system. The goals for the surrogate model were to create a Simulation Democratization tool for design exploration and a Digital Twin tool for field predictive maintenance and adaptive controls.

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Submarine Hull Design Optimization

Phoenix Integration Case Study: Submarine Hull Design Optimization.

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Improving Performance in a Mission-Critical Financial Services Facility

When CBRE’s global finance customer wanted to improve energy efficiency in a Tier IV data center – without compromising availability or sacrificing capacity – they chose the 6Sigma Digital Twin to make it happen.

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Liquid-Cooled Cold Plate for Automotive Power Electronics with Shark-Inspired Flow Guides

Puntozero redesigned the cold plate of the power electronics of Dynamis PRC’s electric race car for additive manufacturing. The result was a 25% lighter liquid-cooled heat sink and bioinspired flow guides that increased the heat transfer surface area by 300%.

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Commercializing the first solar-powered hybrid airship with SOLIDWORKS®

Challenge: Accelerate development of the first piloted hybrid airplane/airship that meets governmental safety requirements for commercial use to transport people and freight to remote locations.

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Jet fan placement ensures optimal air quality and flow

With over 20 years of experience, Bativac is a leading building mechanics company located in Quebec, Canada. The Bativac team helps their clients make efficient and cost-effective decisions, whether they are undertaking the complete planning of a project or analysing modifications to an existing system. Bativac recently contributed their expertise in ventilation to the Centre Hospitalier de l’Université de Montréal (CHUM) project.

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Hybrid engine tech delivers competitive and agile access to space

Reaction Dynamics (RDX) has been pursuing innovative research into rocket propulsion for 5 years. Having solved the problems inherent to hybrid rocket engines, the company, headed by CEO Bachar Elzein, elected to offer dedicated launches to orbit for small satellites. They promise faster, cheaper, and more reliable access to space.

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Building the UK Innovation Corridor’s Home for HPC and AI

Wholesale colocation and high-performance computing provider Kao Data uses Computational Fluid Dynamics (CFD) simulation to validate data center Indirect Evaporative Cooling (IEC) design.

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MAN Energy Solutions Uses PTC Creo’s NC Automation Capabilities to Optimize the Design and Manufacturing Process

MAN ES’s design and manufacturing teams recognized they needed a more strategic approach to meet unique requirements in a precise and timely manner.

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Carlin Uses PTC’s Creo for Design Efficiencies that Speed Lap Time

As the bar for design ingenuity keeps getting raised, the Carlin racing team needed to be intentional about choosing solutions that make most efficient use of design time.

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Siemens SW Siemens Energy (Simcenter) Case Study

Siemens Energy uses LES simulation to investigate transient combustion effects.

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Kaiser Permanente successfully modernizes legacy data centers with digital twin technology

Kaiser Permanente initiated a project to modernize their legacy data centers using the 6Sigma Digital Twin’s Computational Fluid Dynamics (CFD) simulation capabilities.

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Hazleton Pumps Accelerated Turn-Around Time by a Factor of 100

The rotating machinery industry has widely adopted digital prototyping to explore a larger design space than is otherwise possible. But for too long, companies have been restricted in deriving the maximum benefits from digital prototyping due to the limitations of desktop-based legacy software, and Hazleton was no exception.

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Orbital Marine Power optimized a floating tidal stream turbine with SimScale

The incorporation of computer-aided engineering (CAE) at Orbital Marine Power was driven by two main reasons. The first one was to model the turbine leg and nacelle to optimize the hydrodynamic performance and reduce the impact of the shadow effect. This would result in an increased performance of the turbine. With this in mind, simulations were carried out to better quantify the drag and lift coefficients.

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OxTS Optimizes Their ADAS Roof Mount Design with FEA from SimScale

Engineers at OxTS could see a clear need for CAE: being able to reliably simulate bending forces, vibrational effects from the leg mountings, and dynamic loading. CAE would give OxTS a much higher level of confidence in this new product development, which being attached with suction cups, presented a significant risk to vehicle testers. Having spoken to a few companies, the cost of adding a built-in FEA solver was not worthwhile.

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Monodraught Develops Sustainable HVAC Products With CFD-Led Design Process

Monodraught specializes in sustainable and low energy/carbon products to meet the growing demand of the net-zero policies in the UK and abroad. As such, they critically value R&D to continuously bring new products to a rapidly changing and growing market.

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Rimac Automobili Designs the Next Generation of Electric Hypercars with Cloud-Native Simulation.

The Today Rimac Automobili engineering team creates core EV systems in-house, from power-dense drivetrain systems to a highly advanced autonomous-driving and unique user experience enabled through our infotainment technologies.

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Automotive accessory manufacturer uses CAE simulation for smart manufacturing

OMTEC simplifies the blank development process, reduces the number of tryout iterations, and develops parts first-time-right with FormingSuite COSTOPTIMIZER®.

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World Class Ride & Comfort with Rubber to Metal Bonded Components Designed using Marc’s Advanced Non-linear FEA Solutions

If you’ve ever travelled on a high-speed train, you’ve likely enjoyed the smooth ride and comfort delivered by Ferrabyrne’s rubber-to-metal components suspension systems and Anti-Roll bar assemblies.

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AI/ML based trimmed body NTF & global modes prediction & optimization using ODYSSEE CAE

ODYSSEE CAE helps Satven reduce the time required for trimmed body NVH simulations and optimization from multiple days to a few minutes.

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Creating an Electric Future for Aviation: Projet HERA

This team of engineering students embarked on a lofty and ambitious project: to prove that electric airplanes could take flight. Find out how, with some coaching from Maya HTT, they were able to refine their battery and airplane design using Amesim and STAR-CCM+ software, and overcome the propulsion challenges to achieve success.

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Hybrid engine tech delivers competitive and agile access to space

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Accelerate product development of complex hood hinges with Generative Design

Automotive engineering: Enabling complex hinges for sports cars with integrated lightweight design.

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Commonization of critical structure to achieve value engineering with Adams

With the commonization of swing bearing component using Adams, THCM expects savings worth ≈ INR 15 million in addition to reduced validation time and engineering hours

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Better electronic enclosures by CFD simulation

SIENNA ECAD leverage Cradle CFD with conjugate heat transfer to enhance the cooling performance of a 12mm thick enclosure for a PCB using Cavity and TIM design

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Kú Cycle utilizes MSC Apex & MSC Nastran to design triathlon bikes and performance solutions that will change the sport forever

Kú Cycle used MSC Apex while developing a Formula 1-inspired triathlon bike, where the front of the vehicle is critical to airflow. When the time came to verify concepts, MSC Apex was used to provide them with the confidence they needed to commit to the expensive tooling required for

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Liquid-Cooled Cold Plate for Automotive Power Electronics with Shark-Inspired Flow Guides

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Putting the ‘Precision’ in Precision Air Conditioning

Airedale chose the 6SigmaDCX software suite to help them optimize the design of their state-of-the-art ACUs and chillers.

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Supporting Phased Array Radar Development in Autonomous Vehicles with Ansys HFSS

As the demand for autonomous vehicle technology and advanced driver assistance systems (ADAS) continues to grow, the case for using more advanced phased array radars to guide these technologies grows. See how Ansys is helping.

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eVTOL – Electric Vertical Take-Off & Landing

The drive for greater connectivity and lower emissions has disrupted the aerospace industry as it stands today. Environmental concerns are fueling vehicle electrification; switching from jet fuel to electricity is a vital solution for reducing emissions to avoid the worst impacts of climate change. Electric Vertical Take-Off and Landing (eVTOL) promises a new era for urban air mobility and regional transportation.

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FLSmidth transcends on-premises limitations with Azure high-performance computing

UberCloud and Microsoft collaborated with a blended FLSmidth team, bringing the company’s engineering teams the performance and collaboration gains they need for continuing success.

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Buro Happold creates sustainable environments with Azure high-performance computing

When Buro Happold needs to create complex models to help ensure safety, sustainability, and performance for its buildings and other spaces, it turns to Microsoft Azure high-performance computing (HPC) using Intel® Xeon® processors.

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Accelerating Rimac’s R&D Pipeline With Azure/UberCloud To Design And Deliver Electric Hypercars

This UberCloud Project #220 is about Accelerating Rimac’s R&D Pipeline with UberCloud and Azure to Design and Deliver Electric Hypercars, Powertrains, Batteries, and Latest EV Technology.

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Colocation

The 6Sigma Digital Twin uses the 6SigmaDCX product suite to create a 3D virtual replica of your physical facility. With a powerful Computational Fluid Dynamics (CFD) engine, it calculates cooling and airflow like no other software available. The 6Sigma Digital Twin provides a centralized platform for teams to track and plan power, space, cooling, weight, IT assets and network port capacity.

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Accurately predicting landing system performance with system simulation

The Safran Landing Systems entity of the Safran Group is the world leader in design, development, manufacturing and support of landing gear systems. A unique combination of advanced engineering capabilities, integrated systems technology and experience on an exhaustive range of programs enables Safran Landing Systems to provide innovative solutions for a diverse range of aircraft.

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Yamaha — Pairing Topology Optimization with Graded Lattices

Topology optimization and lattice structures can be combined to design parts with even higher added value. In this article, Hiroyuki Nagamoto, R&D Engineer at Yamaha Motor, explains how to use these two advanced engineering design techniques effectively. He walks us through a simple example and some practical design and manufacturing considerations.

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Roadmap to Digital Twin 2.0

Take anyone’s prediction of the most important technology for this new decade and artificial intelligence or AI will be high on the list. However, until now most AI has been applied at predicting human behavior, interactions, and sensibilities.

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Kao Data: Using CFD Analysis to Design and Build the UK Innovation Corridor’s Home for HPC and AI

Wholesale and high-performance colocation provider Kao Data worked together with Future Facilities, using Computational Fluid Dynamics (CFD) simulation to validate its data center Indirect Evaporative Cooling (IEC) design.

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Colocation Data Center Case Study: Thésée DataCenter

Thésée DataCenter integrated the 6Sigma Digital Twin into their DCMS to ensure informed decision making in design and operations.

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Material UI Mastery in OnScale Solve

Material selection is critical to design, whether in a model rocket club or F1 race car design team. Small variations in material properties such as stiffness have a large impact on everything from performance to safety. It follows that accurate simulation relies to a large degree on the accuracy of the material specification behind a simple material UI.

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YAMAHA MOTOR ENGINEERING: Brake Squeal DOE evaluation in ANSA and META

This case study focuses on the automation of the modeling and post-processing work for brake squeal analysis using ANSA/META.

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Volkswagen Osnabrück FATXML: Increased Data Consistency through the CAE Process Chain

This case study presents the FATXML format implementation in Volkswagen Osnabrück and how concepts in BETA CAE systems software suite allowed for the seamless adoption of the standard.

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Putting the Precision in Precision Air

Airedale chose the 6SigmaDCX software suite to help optimize the design of their state-of-the-art ACUs and chillers. The Digital Twin addresses the demand for more effective cooling systems by using Computational Fluid Dynamics to simulate airflow. This has improved Airedale’s performance in design stages and enabled them to build a precise replica of their test facility. For Airedale, this has resulted in better offerings to customers as well as enhanced research and development.

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How one Air Race E team Overcame a Critical Design Challenge With Simulation

Members of Team Pie Aeronefs employ simulation on the ailerons for the first Air Race E qualifying races.

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Innovative Cooling Design: Delivering Capacity and Resilience with Confidence

When RED Engineering designed a state-of-the-art rooftop plant for a Tier III 40,000 ft2 data center, they used the Digital Twin (DT) to predictively simulate the impact on the facility’s operating conditions. As a result of doing so, they were able to safely instigate a significant redesign that safeguarded the cooling plant’s performance in extreme weather conditions.

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Driving the future of engine development with CAE

NX and Simcenter 3D software shorten product development cycles and streamline processes.

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Engineering firm enables manufacturers to streamline product development process

Using NX helps Plast Competence Center customers meet demanding delivery deadlines.

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Optimizing Product Design with Simcenter

Enrico Lorenz explains his company’s mission to make the car the best place in the world. By accelerating the simulation process with Simcenter™ FLOEFD™, parts are produced more quickly and customers who launch different vehicle models simultaneously are effectively supported.

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Case Studies

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